Escapements and Mechanisms Case Studies
Feeder system handles oily parts, positions for robotic pick up
Problem: The customer needed to have a flux sleeve steel part oriented and isolated for robotic arm pick up. The problem: the parts were required to be drenched in oil prior to pick up. Oily parts are not only messy, they have a tendency to stick together or...
In-Line cleaning mechanism saves parts from being scrapped
Problem: A manufacturer of tubular assemblies and precision machined products for the auto industry. They had a problem with extraneous materials, such as chips and shavings, getting into the ID of the machined parts as they...
Feeder system with X-Y table loads tiny parts into matrix tray
Problem: The customer was hand loading very small pins into a tray, with a matrix of pockets, for robotic pick up. Each tray held 1,380 pins. This was a tedious and time consuming process. The customer was seeking an automation solution to present the pins for...
Quick changeover vibratory feeder system handles 8 different bolts
Problem The customer needed a way to feed large bolts of varying lengths to its heavy duty wheel hub assembly cell. They manufacture eight different axle assemblies, each with a different size wheel bolt. They needed a feeder system that could handle all eight...
Compound movement mechanism blow feeding shingled bolts
Problem The customer is a manufacturer of small gasoline engines used in lawn and garden implements. They had a feeder system that moved very small bolts to two staging locations. The system used a single feeder bowl and an escape and blow device with a diverter that...
Three-part lift mechanisms feed robotic arm
Problem: The customer had three parts that needed to be fed to a robot for pick up and assembly. The parts needed to be isolated and lifted to a location where a robotic arm would grip the part at a high rate. They were looking for a feeder system that met their...
Infrared scanner integrates with lift mechanism and robotic arm
Problem: A manufacturer of home appliances wanted to automate the assembly of its kitchen mixers. Previously all hand assembled, they had contacted a robotics builder to help them automate the process. Two particular parts were a challenge. A star washer with...
Rotary indexer nest allows 10 parts to be picked at once
Problem: The customer was building a robotic assembly solution for an auto manufacturer. The procedure required 10 bolts to be picked up and turned in place by the robot. This had previously been performed one bolt at a time. The customer had developed a...
Dual index wheels position small parts for robotic pick up
Problem: The customer was upgrading the automation machinery for the manufacturer of gas flow meters. Two components of the meter were different sized pointers assembled on the face of the gauges. There were three challenges with this feeder system. First, these...
High speed rivet assembly feeder uses programmable rotary indexers
Problem: An integrator was building a robot assembly for an automotive manufacturer. The robots fastened rivets at a rate of 180 ppm. There were two configurations for the rivets to fit into metal plates. One configuration required 15 rivets per cycle and the...
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